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Fiber Laser Cutting Machines

Fiber Laser Cutting Machines

At its core, a fiber laser cutter is a highly specialized device that uses laser technology to manipulate a variety of materials. This type of machine produces precise, high-quality cuts in a wide range of different materials. The key component of the fiber laser cutting machine is the fiber laser itself, which produces a highly focused beam of light capable of cutting through even some of the toughest materials with ease.
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Product Details ofFiber Laser Cutting Machines

Company Profile

 

 

Itech Group was established in 2003, which is a high-tech corporation with cnc laser machines development,design,production,maintainance and marketing. Engaged in R&D of CAD/CAM technology with the cooperation of Shandong Mechanical Institute,Itech enjoys fast development and has a high level Professionalism and service system.
Supported by a strong and resourceful sales and marketing network as well as technical support teams who are well trained and committed in providing our partners the best possible service.
Customers satisfaction is our greatest goal.We offer 365 days and 24 hours service, including design,installation,training and maintanance etc.Our response time is 12 hours and solution in 2-4 days for international customers,6 hours and 1-2days for domestic customers. We provide pre-sales and middle sales service with our professional sales manager with ONE-TO-ONE model,for after sales service,we have english speaking engineer also with ONE-TO-ONE model.

 

Why choose us

 

 

Variety of products
We can provide customers with fiber laser cutting machines, plasma cutting machines, metal plate laser cutting machines, plate and pipe laser cutting machines, pipe laser cutting machines, enclosed fiber laser cutting machines and other products. They can be used for cutting a variety of plates and pipes.

 

Rich market experience
Our products are sold to more than 120 countries and regions including the United States, Canada, Australia, Europe, Southeast Asia, and Africa. At the same time, we have provided OEM services to more than 30 manufacturers.

 

Professional service
We provide 24-hour service, 365 days a year, including design, installation, training and maintenance. We provide pre-sales and mid-sales services in a one-to-one model by professional sales managers. For after-sales service, we also have English-speaking engineers in a one-to-one model.

 

Multiple honors
In 2013, our company was awarded the title of "Advanced Woodworking Machinery Manufacturing Enterprise" by the China Machinery Industry Association. In 2016, we were rated as "Service Star of International Trade Industry" by Shandong Provincial International Trade Organization.

 

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Steel Plate And Pipe Fiber Laser Cutting Machine

The Steel Plate and Pipe Fiber Laser Cutting Machine adopts a high-quality fiber laser. It is controlled by an automatic numerical system. This high-tech machine is a combination of laser cutting and automatic CNC machine. This perfect combination ensures its high speed, accuracy, efficiency and low cost. Therefore, it is the preferred cutting machine for batch processing of metal materials.

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Fiber 3000w Metal Laser Cutting Machine

The Fiber 3000w Metal Laser Cutting Machine Price adopts a high-quality fiber laser. It is controlled by an automatic numerical system. This high-tech machine is a combination of laser cutting and automatic CNC machine. This perfect combination ensures its high speed, accuracy, efficiency and low cost. Therefore, it is the preferred cutting machine for batch processing of metal materials.

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2000w 3000w Metal Cutting Fiber Laser Cutting Machine

The 2000w 3000w Metal Cutting Fiber laser cutting machine manufacturer adopts a high-quality fiber laser. It is controlled by an automatic numerical system. This high-tech machine is a combination of laser cutting and automatic CNC machine. This perfect combination ensures its high speed, accuracy, efficiency and low cost. Therefore, it is the preferred cutting machine for batch processing of metal materials.

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Laser Metal Cutter

The laser metal cutter adopts a high-quality fiber laser. The motor is driven synchronously, and the high-strength alloy beam ensures cutting accuracy. The whole set of equipment is equipped with a dedicated laser cutting control system. It automatically adjusts the focus following the workpiece to ensure cutting quality and accuracy. At the same time, it is equipped with an efficient dust removal system to create a good working environment. It reduces noise and is safe to operate.

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Steel Laser Cutter

The steel laser cutter adopts a high-quality fiber laser. It is controlled by an automatic numerical system. This high-tech machine is a combination of laser cutting and automatic CNC machine. This perfect combination ensures its high speed, accuracy, efficiency and low cost. Therefore, it is the preferred cutting machine for batch processing of metal materials.

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Metal Laser Cutter

Metal laser cutting machines have many competitive advantages. First of all, it has high precision, so the processed metal meets uniform standards and the same size. Since the fuselage structure adopts the combination of riveting and assembly, the metal laser cutting machine also has good stability. Goodness. In addition, since it is made of carbon steel, it has corrosion and wear resistance.

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CNC Laser Cutting Machine Sheet Metal

The CNC Laser Cutting Machine Sheet Metal adopts a high-quality fiber laser. It is controlled by an automatic numerical system. This high-tech machine is a combination of laser cutting and automatic CNC machine. This perfect combination ensures its high speed, accuracy, efficiency and low cost. Therefore, it is the preferred cutting machine for batch processing of metal materials.

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Stainless Steel Fiber Cutting Machine

There are many types of machines to meet different needs. If you are interested in our laser cnc machine for metal, welcome to consult.

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Stainless Steel Fiber Laser Cutting Machine

Molded and framed by integral steel mold and die-casting technology, light crossbeam make equipment a high operation speed, improving processing efficiency and processing quality.

 

What is Fiber Laser Cutting Machines

 

 

At its core, a fiber laser cutter is a highly specialized device that uses laser technology to manipulate a variety of materials. This type of machine produces precise, high-quality cuts in a wide range of different materials.
The key component of the fiber laser cutting machine is the fiber laser itself, which produces a highly focused beam of light capable of cutting through even some of the toughest materials with ease.

 

 
Benefits of Fiber Laser Cutting Machines
 
01/

High velocity
Fiber laser cutting machines offer faster speeds than other methods of cutting metal, such as plasma cutting. This is ideal for high volume production runs, enabling quick and accurate cuts in a small amount of time.

02/

High accuracy
Another advantage of fiber laser cutting machines is their accuracy. By utilizing a beam of focused light, these machines can create extremely precise and accurate cuts. This means that it's much easier to create complex designs, reducing the need for manual touch-up work.

03/

Low operating costs
Fiber lasers consume an extremely low amount of energy when compared to other metal cutting options. This enables the machine to cut costs while still providing high-quality results.

04/

Superior edge quality
Fiber laser cutting machines are known for producing clean and smooth edges which require minimal polishing or finishing. This significantly reduces post-cutting labor costs, allowing product to move through manufacturing cycles faster.

05/

Small kerf
Another major advantage of fiber lasers is their small kerf, or width of cut being made. By using a very thin beam of light, these machines produce virtually no waste material, reducing both time and expense spent on processing scrap metal.

06/

Variety of materials
Although fiber laser cutting machines are especially adept at cutting metal, they can also be used to cut materials such as plastics, composites, and much more. This makes them highly versatile, allowing users to tackle almost any project with a single machine.

Types Of Fiber Laser Cutting Machines

 

Industrial Fiber Laser Cutting Machine

Low-power fibre lasers

This type of fibre laser cutting machine is normally utilized for cutting thin substances such as metals, sheet metal, and plastics. They are typically utilized in industries like electronics, signage, and jewelry making.

1500W Fiber Laser Cutting Machine

Medium power fiber lasers

These fiber laser machines are eligible for operating on a wider range of materials and thicknesses, comprising metals and alloys of medium thickness. They find applications in industries like aerospace, automotive, and machinery manufacturing.

Iron Sheet Fiber Laser Cutting Machine

High-power fiber lasers

The high-powered machines are specifically designed for heavy-duty cutting of thick metals and are generally utilized in industries needing high throughputs, such as construction, shipbuilding, and heavy machinery.

 

Application of Fiber Laser Cutting Machines
 
Application of Fiber Laser Cutting Machines

Many corners of the automobile industry, such as automobile doors and automobile exhaust pipes, need to be processed after the formation of some extra corners or burrs. If by other cutting methods, firstly the precision is difficult to achieve, and the efficiency is another problem. The fiber laser cutting machine with the advantages of good cutting quality and precision, is suitable for the automotive industry.

Advertising industry

Due to the high speed and flexible cutting of the laser cutting machine, many complex graphics can be quickly formed, which is very popular among the advertising industry. As long as the customer wants, after the CAD is made, the relevant materials can be directly cut out, and there is no problem in customization. In addition, there are more customized products in the advertising industry, and the traditional method is very inefficient. The laser cutting machine is very suitable for the industry.

Kitchenware industry

Nowadays, there are more and more new houses, which all need decoration, and the demand for kitchen-related products is getting bigger and bigger. The laser cutting machine is suitable for cutting thin-plate stainless steel, with the features like high speed, high precision, and can realize customized and personalized product development, won the kitchen manufacturers love.

Sheet metal industry

For sheet metal processing companies, the processing of sheet metal materials is essential. Simply put, it is a variety of plates, a variety of different graphic cutting parts. Before the advent of laser cutting machines, large-scale cutting machines were generally used for cutting, in which the processed materials were not high in precision and the cost was high. However, after the appearance of the laser cutting machine, the production efficiency was greatly improved. Therefore, the development of laser cutting machines in this industry is in full swing.

Fitness Equipment industry

Due to the state's emphasis on sports health and the development of personal health concepts. Square fitness equipment and home fitness equipment have gradually developed, and the demand is gradually increasing. There are basically some pipe cutting, it is convenient and quick to use the pipe fiber laser cutting machine to cut the pipes.

 

Components of Fiber Laser Cutting Machines

 

Fiber laser source
It is the most core component of fiber laser cutting machine, and it is also the "power source" for fiber laser cutting machine to realize cutting operation. Compared with other types of lasers, fiber lasers have the advantages of higher efficiency, longer service life, less maintenance, and lower cost. The widely used best laser source brands are Raycus and IPG.

 

Laser cutting head
The cutting head of the laser cutting machine is a laser output device, which consists of nozzle, focus lens and focus tracking system. The cutting head of the laser cutting machine will travel according to the set cutting track, but the height of the laser cutting head needs to be adjusted and controlled under different materials, different thicknesses, and different cutting parameters. Usually manufacturer will equip with Raytools laser head at low-mid power machines. For high power from 8KW to 12KW normaly equip Germany Precitec laser head.

 

Servo motors
Servo motor refers to an engine that controls the operation of mechanical components in a servo system. It is an auxiliary motor indirect speed change device. The servo motor can control the speed and position accuracy very accurately, and can convert the voltage signal into torque and speed to drive the control object. The high-quality servo motor can effectively ensure the cutting accuracy, positioning speed and repeat positioning accuracy of the laser cutting machine. For example, Japan Yaskawa is reliable high quality servo motor brand.

 

Water chiller
The chiller is the cooling device of the laser cutting machine, which can quickly and efficiently cool the laser source, laser head and other devices. The current chillers all contain input and output control device switches, as well as advanced functions of cooling water flow, high and low temperature alarms, and their performance is more stable. S&A is one of the hotsell industrial water chiller.

 

Air cutting system
The air cutting system of fiber laser cutting machine mainly includes air compressor, filter device and air dryer. Among them, there are two kinds of air sources: bottled air and compressed air. Air cutting is ecocomical than other gas cutting, the reason to use air cutting is to save gas consumption cost comparing to Nitrogen.

 

Host
The bed, beam, table, and Z-axis system of the laser cutting machine are collectively referred to as the host. When the laser cutting machine performs cutting, first put the workpiece on the bed, and then use the servo motor to drive the beam to control the movement of the Z axis. The user can adjust the parameters according to their own needs.

 

Control system
It mainly controls the machine tool, realizes the movement of X, Y, Z axis, and also controls the output power of the laser.

 

Stabilizer
Connected between the laser, CNC machine tool and the power supply system. Mainly play a role in preventing external grid interference.

 

What Materials Can Fiber Laser Cutting Machines Cut

 

 

Carbon steel
Carbon steel contains carbon, which does not reflect light strongly and absorbs light well. Therefore, carbon steel is the most suitable for laser cutting and the best effect among all metal materials. Modern fiber laser cutting machines can cut carbon steel sheets with a maximum thickness of up to 90MM. The kerf for cutting carbon steel by the oxidation melting cutting mechanism can be controlled within a satisfactory width range, and the kerf for thin plates can be as narrow as about 0.1MM.

 

Stainless steel
Fiber laser cutting machine is an effective processing method for stainless steel sheet-based manufacturing. Under the condition of strictly controlling the heat input of laser cutting, the width of the heat-affected zone of the cutting edge can be limited, thus ensuring the good corrosion resistance of stainless steel. Moreover, nitrogen gas is generally used for cutting stainless steel sheet metal, which can prevent oxidation, has no burr edges, and can be directly welded with almost no post-processing. According to the characteristics of stainless steel material, the fluidity of the liquid can be accelerated, so that the cutting efficiency is higher and faster.

 

Alloy steels
Most alloy structural steels and alloy tool steels can be laser cut with good edge quality. When oxygen is used as the process gas, the cut edges are slightly oxidized. For sheet thicknesses up to 4mm, high pressure cutting can be performed with nitrogen as the process gas. In this case, the cut edge will not be oxidized. For high-strength steels, straight, slag-free trims can be obtained as long as the process parameters are properly controlled. However, for high-speed tool steel and hot forging die steel, corrosion and slag sticking are prone to occur during laser cutting.

 

Aluminum and its alloys
For laser cutting of aluminum and its alloys, auxiliary gas is mainly used to blow molten products from the cutting area to obtain better incision quality. For some aluminum alloys, attention should be paid to preventing the generation of micro-cracks on the surface of the cutting seam during the cutting process. When oxygen is used, the cutting surface is rough and hard; when nitrogen is used, the cutting surface is smooth. Pure aluminum is very difficult to cut and can only be cut if a "reflection absorber" device is installed on the system, otherwise reflections can destroy optical components.

 

Copper and its alloys
Copper has too high reflectivity to be basically cut with a fiber laser beam. High laser power should be used to cut brass, and air or oxygen should be used as the auxiliary gas, which can cut thinner sheets. Brass with a thickness of less than 1mm can be cut with nitrogen gas; copper with a thickness of less than 2mm can be cut, and the processing gas must be oxygen. Pure copper and brass can only be cut if a "reflection absorber" device is installed on the system, otherwise reflections will destroy optical components.

 

How to Maintain Fiber Laser Cutting Machines
 

Daily maintenance
Check the working gas and cutting gas pressure of the laser. If the gas pressure is inadequate, it must be replaced promptly.
Verify the readiness status of the machine and check for any damage to buttons.
Ensure that the circulating water level in the chiller is adequate. If the water level is insufficient, add water promptly.
Inspect the focus lens for damage after each day of cutting.
After completing daily work, clean up the cutting waste, clear the work area, and ensure that all equipment parts are clean and free of dirt.

 

Weekly and irregular maintenance
Regularly clean the debris from the air outlet to ensure proper ventilation.
Check the filters in the gas path regularly to promptly remove any water and debris.
Clean the protective skin cavity of the guide rail on time to prevent damage to the guide rail, thereby extending its service life.
Check the lubrication filling of the X, Y, Z axis guides, and lead screws every other week to keep the moving parts lubricated.

 

Maintenance of external optical path optical lens
Avoid touching the surface of the optical lens directly with your hands, as this can easily cause scratches on the mirror.
Keep the lens away from dark and humid environments as this can cause the lens surface to age.
If the lens is damaged, contact the laser after-sales service department immediately to repair it.

 

Cleaning and replacing optical lenses
When installing or replacing the reflector or focusing lens, avoid using excessive pressure, as it can cause deformation of the lens and affect the quality of the beam.
Different lenses require different cleaning methods. For flat mirror surfaces without a lens holder, use.

 

Fiber Laser Cutting Machines Market Report Overview
 
 

The global fiber laser cutter market size was USD 1866.6 million in 2022 and is expected to reach USD 2895.68 million in 2031, exhibiting a CAGR of 5.0% during the forecast period.

 
 

Thermal cutting techniques like laser cutting are used to process sheet metal. The machine's cutting head houses a lens that concentrates the laser beam's extremely high power on a very small diameter once it is generated by the resonator, a type of laser source. The most effective method for laser cutting is a fiber laser cutter. An active fiber generates the laser beam, which is then delivered to the cutting head of the machine through a transport fiber. Compared to CO, fiber lasers are substantially smaller. The same amount of current can produce twice as much power from lasers. The processing of thin to thick sheets of steel and non-ferrous metals is best suited for a fiber-cutting technology.

 
 

The metal fibers sector's use of fiber lasers, a kind of solid-state laser, is expanding quickly. In contrast to CO.2, Fiber technology uses a solid gain medium rather than a gas or liquid. The laser beam is generated by the "seed laser" and then amplified inside a glass fiber. These tools produce consistent results as they swiftly and precisely cut pieces and patterns. Due to the low downtime and requirement for energy conservation, manufacturers are investing in the automation of laser cutting. Over the projected period, it is anticipated that the growing trend of automation in the manufacturing sector and the rising need for the end-use industry would increase demand for these machines.

 

 

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FAQ
 

Q: What is a fiber laser cutting machine?

A: A fiber laser cutting machine uses a fiber laser to cut through materials by melting, burning, vaporizing, or blowing away the material. This machine is known for its high precision and efficiency in cutting a wide range of materials, including metals, plastics, and certain ceramics.

Q: How does a fiber laser cutting machine work?

A: The machine focuses the laser beam onto the material using a lens, which increases the energy density of the laser. This concentrated energy melts or vaporizes the material, and an assist gas is used to blow the molten material away from the cut edge.

Q: What are the main components of a fiber laser cutting machine?

A: Key components include the fiber laser source, laser beam delivery system, cutting head, motion control system, and the CNC (Computer Numerical Control) system for controlling the machine.

Q: What types of materials can a fiber laser cutting machine cut?

A: Fiber laser cutters are primarily used for cutting metal sheets and pipes, such as stainless steel, carbon steel, aluminum, copper, and brass, but can also handle non-metal materials under certain conditions.

Q: What is the difference between CO2 and fiber laser cutting machines?

A: CO2 lasers are typically more suitable for cutting non-metal materials and thicker metals, while fiber lasers offer higher efficiency and faster cutting speeds, especially with thin to medium-thickness metals.

Q: What is the typical power range of a fiber laser cutting machine?

A: Fiber laser cutters can range from 1kw to over 10kw. Higher power lasers can cut thicker materials faster, but the specific power requirement depends on the material and the thickness being cut.

Q: How precise is fiber laser cutting?

A: Fiber lasers can achieve cutting precision to within ±0.05mm, with a kerf width that can be as narrow as 0.1mm, making it ideal for high-precision cutting applications.

Q: What is the role of assist gas in fiber laser cutting?

A: The assist gas helps to eject the molten material from the cut and can also protect the lens from spatter. Common assist gases include nitrogen, oxygen, and compressed air.

Q: Can fiber laser cutting machines be used in 3D applications?

A: Yes, with the right setup and software, fiber laser cutters can be used for 3d cutting and engraving, expanding their capabilities beyond flat sheet cutting.

Q: What maintenance is required for fiber laser cutting machines?

A: Regular maintenance includes cleaning the lens, checking the gas lines, and ensuring the cutting head is properly aligned. The machine should be kept clean to avoid dust and debris affecting the cutting quality.

Q: How does fiber laser cutting compare in terms of speed and efficiency?

A: Fiber laser cutting is significantly faster than traditional cutting methods like plasma cutting and offers higher efficiency due to lower energy consumption and less heat affected zones.

Q: How does fiber laser cutting affect the material's surface quality?

A: Fiber laser cutting produces a clean, smooth edge with minimal heat affected zone (HAZ), reducing the need for post-processing operations.

Q: What safety measures should be taken when using a fiber laser cutting machine?

A: Safety measures include using protective eyewear, maintaining a clean work environment, and ensuring proper ventilation to avoid exposure to fumes and particulates.

Q: Can you weld with a fiber laser?

A: Fiber lasers with 500 W to 1200 W and a fiber core diameter of between 100 and 300 microns, typically replace Pulsed YAG and disk lasers for precision metal welding. In this range, the fiber laser will provide greater welding speed for the same investment level. The welding speed may be up to ten times higher.

Q: What is the environmental impact of fiber laser cutting?

A: The impact is relatively low; however, proper disposal of the fumes and particulates generated during cutting is necessary to ensure environmental and worker safety.

Q: How does fiber laser cutting contribute to manufacturing efficiency?

A: It reduces production time, waste, and labor costs. Its high precision and speed also allow for just-in-time manufacturing and customization.

Q: How does fiber laser cutting machine software control the cutting process?

A: The software controls the cutting path, speed, and the intensity of the laser, optimizing the cutting process for efficiency and precision.

Q: How do fiber laser cutting machines handle complex geometric shapes?

A: With the use of CNC programming, fiber lasers can cut complex geometric shapes with high precision and repeatability, making them suitable for intricate designs.

Q: Does fiber laser need gas?

A: During the fiber laser cutting process, an assist gas blows through a nozzle on the laser cutting head. How much gas is needed can vary, but it's generally a small amount.

Q: Can I cut metal with a fiber laser?

A: Fiber laser cutting machines have different cutting capabilities depending on their power, but almost all fiber laser machines can cut a sheet of metal that is up to 13mm thick. Higher powered fiber laser machines with 10kW of power can cut mild steel up to 2mm and stainless steel and aluminium up to 30mm.

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