Plate And Tube Fiber Laser Cutting Machine
2. Pipe diameter: 20-400mm, Pipe length: 3m/4m/6m
3. Laser generator: Max,Raycus and IPG
4. Laser cutting torch: Switzerland Raytools
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Product Details ofPlate And Tube Fiber Laser Cutting Machine
Product Description
Plate and Tube Fiber Laser Cutting Machine is the equipment generally used to process the metal sheet and tubes. It works by laser technology which refers to the laser beam irradiating on the metal surface, after reaching a high temperature to melt it. As the relative position of the beam moves on the workpiece, the material will finally form a slit to achieve cutting.
Plate and Tube Fiber Laser Cutting Machine is a laser cutting machine using fiber laser generator as light source. It can be used for both plane cutting and oblique cutting, and the edge is neat and smooth. It is suitable for high-precision cutting processing such as metal plate. At the same time, with the mechanical arm, it can carry out three-dimensional cutting instead of the originally imported five axis laser. It has small focus spot, fine cutting lines, high work efficiency and good processing quality.
Machine Configuration
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Model Type |
FLDJ1325F |
FLDJ1530F |
FLDJ1540F |
FLDJ1560F |
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Name Of Goods |
Fiber Laser Cutting Machine For Tube And Plate |
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Laser Media |
Fiber Laser |
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Power |
1000w/1500w/2000w/3000w/4000w/6000w |
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Effective Pipe Cutting Diameter |
20-220mm |
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Effective Square Tube Cutting Diameter |
20*20-160*160mm |
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Wave Length |
1080nm |
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Min.Route Width |
±0.1mm |
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Repostion Accuracy |
±0.05mm |
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Cutting Area |
1300x2500mm |
1500x3000mm |
15000x4000mm |
1500x6000mm |
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Aiming Positioning |
Red Dot |
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Voltage Requirement |
220V or 380V/50~60Hz |
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Cutting Head |
Standard Configured By WSX Brand Manual Focusing.Also have Raytools from Switzerland |
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Laser Source |
Standard Raycus/ MAX ( 1000w/ 1500w/2000W/3000w/4000w/6000w) |
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Installation &Trainning |
Usually our clients would be arrange the related technician to get trainning in our factory or we send our technicians to customer side until the operator masters can using the Fiber Laser Cutting Machine For Tube And Plate very well ,but for Visa fee, Round-Trip air tickets ,accomodation and board are paid by customer ,US$100 per day for engineer installation service. |
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What Is Plate And Tube Fiber Laser Cutting Machine
A Plate and tube fiber laser cutting machine is a type of laser cutting machine that is designed to cut both flat sheet metal plates and cylindrical tubes. It utilizes a high-powered fiber laser beam to melt or vaporize the material, creating a precise and clean cut.
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Our company has many years of production work experience. The concept of customer-oriented and win-win cooperation makes the company more mature and stronger.
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A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.
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Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.
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We have professional sourcing team and cost accounting team, stive to reduce cost and profit and provide you a good price..
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With rich experience and one-to-one service,we can help you choose products and answer technical questions.
Advantages of Plate And Tube Fiber Laser Cutting Machine
High Cutting Precision: Plate and tube fiber laser cutting machines use advanced laser technology to ensure precise and accurate cutting of various materials. This ensures high-quality finished products with clean edges and minimal distortion.
Increased Productivity: Plate and tube fiber laser cutting machines are equipped with high-power fiber lasers, which can cut through thick materials at high speeds. This results in increased productivity and shorter lead times for projects.
Cost-effective: Fiber lasers are more energy-efficient compared to other laser cutting technologies, such as CO2 lasers. This results in lower operating costs and reduced energy consumption, making plate and tube fiber laser cutting machines a cost-effective solution for businesses.
Improved Safety Features: Plate and tube fiber laser cutting machines are equipped with advanced safety features, such as beam guards, emergency stop buttons, and protective enclosures. These features ensure the safety of operators and reduce the risk of accidents in the workplace.
High-Quality Finished Products: Plate and tube fiber laser cutting machines produce high-quality finished products with smooth edges and minimal burrs. This eliminates the need for additional finishing processes, such as deburring or polishing, saving time and costs for businesses.
Flexibility In Design: Plate and tube fiber laser cutting machines can cut complex shapes and designs with high precision. This allows businesses to offer customized products and meet the specific requirements of their customers.
What Is The Maximum Cutting Speed Of a Plate And Tube Fiber Laser Cutting Machine
The maximum cutting speed of a plate and tube fiber laser cutting machine varies depending on several factors, such as the power of the laser source, the thickness and material of the metal being cut, the type of assist gas used, and the specific model and make of the machine.
For instance, a 1000W fiber laser cutting machine might have a cutting speed range of around 2-8 m/min for materials like stainless steel or carbon steel up to 6mm thick. On the other hand, a more powerful fiber laser cutting machine, say 3000W, can achieve much faster cutting speeds, potentially up to 25 m/min for similar materials and thicknesses.
For tube cutting, the maximum cutting speed would also depend on these same factors, but it's worth noting that tube cutting typically requires additional considerations like the diameter and wall thickness of the tube, the angle at which the cut is made, and the presence of any bends or curves in the tube.
To determine the maximum cutting speed for a specific plate and tube fiber laser cutting machine, you should refer to the technical specifications provided by the manufacturer or consult with a representative from the company. They will be able to give you precise information based on the exact capabilities of the machine and the requirements of your particular application.
How does a plate and tube fiber laser cutting machine work
A plate and tube fiber laser cutting machine works by using a high-powered laser beam to melt or vaporize the material being cut. Here is a step-by-step overview of how it works:
Material Preparation: The plate or tube to be cut is loaded onto the machine's worktable or chuck, depending on the type of machine.
Laser Generation: The machine houses a fiber laser generator that produces a highly concentrated laser beam with a specific wavelength. The laser beam is guided through a fiber optic cable to the cutting head.
Beam Delivery: The laser beam is then delivered to the cutting head through a series of mirrors and a focusing lens. The lens focuses the beam to a small spot size, increasing its intensity and power density.
Material Interaction: The focused laser beam is directed onto the surface of the material, creating a high-energy heat source. The heat causes the material to melt, vaporize, or burn, depending on the specific properties of the material.
Cutting Path Control: The cutting head is controlled by a computer numerical control (CNC) system that precisely moves the head along the programmed cutting path. The CNC system ensures accurate positioning and movement of the cutting head to achieve the desired cutting shape.
Assist Gas: In many cases, an assist gas, such as oxygen or nitrogen, is used to enhance the cutting process. The gas is directed through a nozzle near the laser beam, blowing away the molten or vaporized material and creating a clean cutting edge.
Cooling And Extraction: To prevent overheating, the cutting head is often equipped with a water or air cooling system. Additionally, an extraction system removes any fumes, smoke, or particles generated during the cutting process.
Can a Plate And Tube Fiber Laser Cutting Machine Cut Complex Shapes
Yes, a plate and tube fiber laser cutting machine is capable of cutting complex shapes. These machines are equipped with sophisticated software that allows for the creation of intricate designs and detailed patterns. The laser cutting process involves using computer numerical control (CNC) technology to guide the laser beam along predefined paths, enabling precise and accurate cuts on a variety of materials.
The flexibility of fiber laser technology allows for cutting sharp corners, internal contours, and intricate geometries that might be challenging or impossible with traditional cutting methods. The laser's small focus spot size contributes to high resolution, which means that even very fine details can be replicated in the cut material.
Moreover, the integration of advanced assist gas systems helps in preventing oxidation and provides clean cuts, which is particularly important when dealing with complex shapes where unwanted buildup might affect the quality of the final product.
The combination of high-precision laser technology, advanced CNC programming, and powerful software capabilities makes fiber laser cutting machines highly suitable for cutting complex shapes across different industries, including aerospace, automotive, medical devices, and custom fabrication.
What Safety Measures Should Be Taken When Operating a Plate And Tube Fiber Laser Cutting Machine
When operating a plate and tube fiber laser cutting machine, the following safety measures should be taken:
Training: Only trained and authorized personnel should operate the machine. Proper training on the machine's operation, safety features, and emergency procedures is essential.
Personal Protective Equipment (PPE): Operators should wear appropriate PPE, including safety glasses, gloves, and hearing protection, to protect against potential hazards such as laser radiation, sparks, and debris.
Machine Area: Ensure the work area is clean, well-lit, and free from any obstructions. Remove any flammable materials, liquids, or loose objects that could be a fire hazard.
Ventilation: Adequate ventilation is crucial to remove fumes, smoke, and dust generated during the cutting process. Ensure the machine is properly connected to a ventilation system or use exhaust fans to maintain a safe working environment.
Laser Safety: Laser radiation can be harmful to the eyes and skin. Follow the manufacturer's guidelines for laser safety, including using interlocks, enclosures, and laser safety curtains to prevent accidental exposure. Never look directly into the laser beam or operate the machine with the enclosure open.
Fire Prevention: Keep a fire extinguisher nearby and ensure it is regularly inspected and maintained. Clear the cutting area of any flammable materials and ensure the machine is equipped with fire and smoke detection systems.
Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button. In case of any emergency or malfunction, press the emergency stop button to immediately halt all machine operations.
Maintenance and Inspections: Regularly inspect the machine for any loose or damaged components. Follow the manufacturer's recommended maintenance schedule to ensure the machine is in proper working condition.
Lockout/Tagout: Before performing any maintenance or repair work, ensure the machine is properly locked out and tagged out to prevent accidental startup. Follow established lockout/tagout procedures to ensure the safety of maintenance personnel.
Housekeeping: Keep the work area clean and organized. Regularly remove accumulated debris, scraps, and waste materials to prevent slips, trips, and falls.
Is It Possible To Integrate a Plate And Tube Fiber Laser Cutting Machine With Other Automation Systems
Integrating a plate and tube fiber laser cutting machine with other automation systems is indeed possible and is often done to enhance productivity, reduce manual labor, and improve accuracy in manufacturing processes. Automation systems that can be integrated with fiber laser cutting machines include robotic arms, material handling systems, vision inspection systems, and CAD/CAM software, among others.
Robotic arms can be used to load and unload materials onto the cutting machine, allowing for continuous operation without human intervention. Material handling systems, such as conveyors or automated storage and retrieval systems (AS/RS), can manage the flow of materials into and out of the cutting area, further streamlining the process.
Vision inspection systems can be integrated to ensure the quality of the cuts by automatically detecting defects or alignment issues. This real-time feedback can help to adjust the cutting parameters to maintain high precision and consistency.
CAD/CAM software plays a crucial role in the integration process by providing the interface through which designs are translated into machining instructions. Advanced software can optimize the cutting path, minimize waste, and even simulate the cutting process before actual execution.
To successfully integrate these systems, it's essential to consider interoperability, communication protocols (like Ethernet/IP, Modbus, Profibus, etc.), and safety standards. It may require custom programming and configuration to ensure that all components work together seamlessly. Additionally, training for operators and maintenance personnel is important to ensure that they can effectively use and troubleshoot the integrated system.
What Are The Key Components Of a Plate And Tube Fiber Laser Cutting Machine
Cutting Head
It focuses the laser beam onto the material to be cut. It typically includes a lens and nozzle to control the beam diameter and assist with the cutting process.
Beam Delivery System
It is responsible for delivering the laser beam from the laser source to the cutting head. This system includes fiber optic cables and mirrors to guide and control the beam.
Cutting Table
It supports the material being cut and provides stability during the cutting process. The table may have a slatted design or a solid bed, depending on the application.
Control System
It encompasses the software and hardware components that control the laser cutting machine. The control system allows operators to program and adjust cutting parameters, monitor the cutting process, and ensure precision and accuracy.
Chiller
It is used to cool the laser source and maintain its optimal operating temperature. This helps to enhance the lifespan and performance of the laser.
Exhaust System
It removes the smoke, fumes, and debris generated during the cutting process. An efficient exhaust system is crucial for maintaining a clean working environment and ensuring operator safety.
Safety Features
These include safety interlocks, emergency stop buttons, and protective enclosures to prevent accidents and ensure operator safety.
Automation Options
Some plate and tube fiber laser cutting machines may include additional features like automatic loading and unloading systems, material handling systems, and robotic integration to enhance productivity and efficiency.
Auxiliary Systems
These may include laser beam alignment systems, automatic nozzle cleaning systems, and other components that aid in the overall operation and maintenance of the machine.
How Thick Of a Material Can Be Cut Using a Plate And Tube Fiber Laser Cutting Machine
The thickness of material that can be cut using a plate and tube fiber laser cutting machine depends on several factors, including the power of the laser, the type of material being cut, the assist gas used, and the efficiency of the machine's cooling system. Generally, fiber lasers are capable of cutting a wide range of thicknesses with varying speeds and quality.
For plate cutting, fiber lasers with lower power (typically around 1 to 3 kilowatts) are suitable for cutting thinner materials, such as 0.5 to 3 millimeters thick. Mid-power lasers (4 to 10 kilowatts) can handle materials up to 20 to 25 millimeters thick with good cutting speeds and quality. High-power lasers (12 kilowatts and above) can cut through much thicker materials, often up to 30 millimeters or more, depending on the material's density and composition.
For tube cutting, the capabilities are somewhat different. Tubes generally have less mass compared to solid plates of the same outer diameter, allowing for faster cutting. Fiber lasers can cut tubes with wall thicknesses from a few millimeters up to about 20 millimeters, again depending on the laser power and the specific tube material.
What Is The Difference Between a Plate And Tube Fiber Laser Cutting Machine And a Traditional Co2 Laser Cutting Machine
A Plate and tube Fiber laser cutting machine and a Tube Fiber laser cutting machine are both types of laser cutting machines that use fiber laser technology, while a traditional CO2 laser cutting machine uses a CO2 gas laser. The main difference between these machines lies in their capabilities and the materials they are designed to work with.
Plate tube Fiber laser cutting machine are specifically designed to cut through flat sheet materials such as metal plates and sheets. These machines utilize a high-powered laser beam that is focused onto the surface of the material, melting and vaporizing it along the cutting path. The plate fiber laser cutting machines are highly precise and efficient, capable of cutting through various thicknesses of materials with high speed and accuracy.
On the other hand, Tube Fiber laser cutting machines are designed to cut through cylindrical or tube-shaped materials such as pipes and tubes. These machines come with specialized fixtures and clamps that securely hold the tubes in place, allowing the laser beam to accurately cut through the material. Tube fiber laser cutting machines are ideal for applications such as automotive exhaust systems, hydraulic cylinders, and structural components.
In contrast, traditional CO2 laser cutting machines are more versatile and can work with a wide range of materials including wood, acrylic, plastic, and non-ferrous metals. However, they are generally slower and less efficient compared to fiber laser cutting machines. CO2 laser cutting machines use a gas laser that generates a laser beam through the excitation of a mixture of carbon dioxide, nitrogen, and helium gases.
How To Choose Plate And Tube Fiber Laser Cutting Machine
When choosing a plate and tube fiber laser cutting machine, consider the following factors to ensure that the selected machine meets your specific needs:
Material Thickness And Type: Determine the thickest material you will be cutting and the types of metals you will be working with. Fiber lasers are versatile but may require different power levels for various applications. Higher power lasers can cut thicker materials.
Machine Power: Select a laser power that matches your material thickness and cutting speed requirements. Lower power (1-3 kW) for thin materials, mid-power (4-10 kW) for a range of thicknesses, and high power (12 kW+) for very thick materials.
Machine Size And Capacity: Consider the maximum size of the plates and tubes you will be cutting. The machine's work area should accommodate the largest dimensions you plan to process without compromising cut quality.
Cutting Speed: Faster cutting speeds can improve productivity. Compare the cutting speeds of different machines, taking into account the material thickness and quality requirements.
Edge Quality: Evaluate the edge quality produced by the machine, including smoothness and any required post-processing. Fiber lasers typically provide clean cuts with minimal burring.
Accuracy And Repeatability: Precision is critical in laser cutting. Ensure that the machine has a high level of accuracy and repeatability for consistent cuts.
Control System: A user-friendly and advanced control system can enhance productivity. Look for machines with CNC controls that allow for easy programming and operation.
Assist Gases: Different gases, such as nitrogen or oxygen, are used for cutting various materials. Make sure the machine can support the types of assist gases required for your applications.
Machine Reliability And Durability: Research the reputation of the manufacturer and the reliability of the machine. A durable machine with a good warranty can reduce downtime and maintenance costs.
Service And Support: Consider the availability of local service and technical support. Quick response times can minimize disruptions to your operations.
Cost: Balance the initial investment with the expected return on investment based on the machine's performance, operating costs, and productivity benefits.
Additional Features: Some machines may offer additional features such as automatic sheet loading, advanced collision avoidance systems, or the ability to integrate with other manufacturing processes.
How Does a Plate And Tube Fiber Laser Cutting Machine Handle Different Tube Shapes And Sizes
A plate and tube fiber laser cutting machine can handle different tube shapes and sizes through its adjustable chuck or clamping system. The machine is equipped with a chuck that can be adjusted to fit different tube diameters. The chuck securely holds the tube in place during the cutting process to ensure precision and accuracy.
The machine also has a rotary axis that allows it to rotate the tube, enabling cutting at different angles and shapes. This feature is particularly useful for cutting tubes with complex geometries such as square, rectangular, or oval shapes.
Additionally, the machine may have programmable settings that can be customized to accommodate various tube sizes and shapes. This allows for efficient and precise cutting of tubes of different dimensions without the need for manual adjustments.
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Itech Group was established in 2003, which is a high-tech corporation with cnc laser machines development,design,production,maintainance and marketing. Engaged in R&D of CAD/CAM technology with the cooperation of Shandong Mechanical Institute,Itech enjoys fast development and has a high level Professionalism and service system.
FAQ
Q: How does a plate and tube fiber laser cutting machine handle different tube shapes and sizes?
A: These machines are equipped with specialized rotary chucks or clamps that securely hold and rotate the tubes during the cutting process, allowing for precise and accurate cuts on various tube shapes and sizes.
Q: Can a plate and tube fiber laser cutting machine be used for marking or engraving?
A: Yes, some models of these machines have the capability to perform marking or engraving on metal surfaces using the laser beam.
Q: What software is used to operate a plate and tube fiber laser cutting machine?
A: Most machines come with dedicated software that allows operators to import designs, create cutting paths, adjust cutting parameters, and control the machine's operation.
Q: Can a plate and tube fiber laser cutting machine be used for prototyping?
A: Yes, these machines are commonly used in prototyping due to their ability to quickly and accurately produce complex parts and shapes.
Q: What are the power requirements for a plate and tube fiber laser cutting machine?
A: The power requirements vary depending on the machine's specifications and laser power. Typically, they require a three-phase power supply.
Q: How does the cost of operating a plate and tube fiber laser cutting machine compare to other cutting methods?
A: While the initial investment in a fiber laser cutting machine may be higher, the operating costs are generally lower due to higher cutting speeds, lower energy consumption, and minimal consumable usage.
Q: Are plate and tube fiber laser cutting machines easy to operate?
A: Yes, modern machines are designed with user-friendly interfaces and intuitive control systems, making them relatively easy to operate even for operators with minimal experience.
Q: What are some common applications for plate and tube fiber laser cutting machines?
A: Common applications include cutting metal sheets for fabrication, producing structural components for the automotive and aerospace industries, manufacturing pipes and tubes, creating intricate patterns for decorative purposes, and much more.
Q: What is a plate and tube fiber laser cutting machine?
A: A plate and tube fiber laser cutting machine is a high-precision, high-speed cutting system that uses fiber lasers to cut through various materials such as steel, aluminum, copper, brass, and stainless steel. It can handle both flat plates and tubular components, making it versatile for different manufacturing applications.
Q: How does a plate and tube fiber laser cutting machine work?
A: The machine uses a focused laser beam generated by a fiber laser source to melt and vaporize the metal material. This creates a narrow cut with high precision and minimal heat-affected zone.
Q: What are the advantages of using a plate and tube fiber laser cutting machine?
A: Some advantages of using this machine include high cutting speeds, precise and clean cuts, minimal material wastage, flexibility to cut various metals, low maintenance requirements, and cost-effectiveness.
Q: What types of materials can be cut using a plate and tube fiber laser cutting machine?
A: These machines can cut a wide range of materials, including stainless steel, carbon steel, aluminum, copper, brass, and various alloys.
Q: How thick of a material can be cut using a plate and tube fiber laser cutting machine?
A: The cutting thickness capability of these machines depends on the laser power. Typically, they can cut materials ranging from 0.5mm to 25mm in thickness.
Q: What are the key components of a plate and tube fiber laser cutting machine?
A: The main components include the fiber laser source, cutting head, motion control system, bed or worktable, chiller, exhaust system, and control panel.
Q: Can a plate and tube fiber laser cutting machine cut complex shapes?
A: Yes, these machines are capable of cutting complex shapes and intricate designs with high precision.
Q: What safety measures should be taken when operating a plate and tube fiber laser cutting machine?
A: Operators should wear appropriate protective gear, such as safety glasses and gloves. Proper ventilation and exhaust systems should be in place to remove fumes and smoke. Regular maintenance and inspections should also be conducted to ensure safe operation.
Q: Can a plate and tube fiber laser cutting machine be used for industrial production?
A: Yes, these machines are widely used in various industries, including automotive, aerospace, metal fabrication, electronics, and construction, for high-volume production of metal parts and components.
Q: Can a plate and tube fiber laser cutting machine cut non-metallic materials?
A: No, these machines are specifically designed for cutting metal materials and cannot be used for non-metallic materials such as wood, plastic, or glass.
Q: What is the maintenance schedule for a plate and tube fiber laser cutting machine?
A: Regular maintenance tasks include cleaning the cutting head, inspecting and cleaning the optics, checking and replacing consumables (nozzles, lenses, etc.), and lubricating moving parts as recommended by the manufacturer.
Q: Is it possible to integrate a plate and tube fiber laser cutting machine with other automation systems?
A: Yes, these machines can be integrated with robotic arms, material handling systems, and other automation equipment to create a fully automated production line.
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